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SOLVENT BONDING
The most common method of gluing is to solvent bond.
Solvent bonding can be achieved using methods employed in fabricating
other thermoplastics such as acrylic. The two most common methods are
needle-type applicator capillary action and edge dipping. Both methods
rely on smooth edge preparation, pressure and curing.
Note: Use extreme caution when working with solvents. Adequate ventilation
is essential. Control exposure levels according to OHS guidelines. Obtain
Material Safety Data Sheets from the solvent manufacturer.

PROCEDURE:
1. Smaller items with flat surfaces can be bonded by placing the pieces
together and applying the solvent along the edges using a needle
applicator or hypodermic syringe. Make sure the solvent flows along the
entire joint. For bonding larger items, immerse the surfaces to be joined
in the solvent until the material is softened.
2. Clamp them in position and hold until the bond is set.
HELPFUL HINTS:
Edges must be clean and free from dirt. Light sanding of factory polished
surfaces will aid in adhesion. Surfaces should be smooth and properly
aligned. Recommended solvents are WELD-On #3 If joint whitening occurs, it
may be caused by excessive moisture. Several techniques reduce whitening.
Fabricate in a climate-controlled area with low relative humidity. The
addition of 10% glacial acetic acid in the solvent reduces whitening.
Thickening the solvent with resin or sawdust promotes slower curing and
reduces whitening. Be sure to retain fixture pressure until the joint is
solid.
It should be noted that some plastics such as polypropylene and
polyethylene are designed to be resistant to chemicals. These plastics
that are not dissolved by chemicals cannot be glued and to join them they
need to be hot-air welded.
PVC will glue, but in most cases a stronger joint will be achieved by
hot-air welding.
Plastics that can be dissolved by a chemical are generally glue able.
Most engineering plastics cannot be glued with solvent adhesives, although
a contact adhesive or silicone may be acceptable for your application.
If in doubt talk to our staff about the right adhesive for your job.
See more hints at the pages below
| FORMING |
Hints on forming most plastics |
| CARE |
Hints on care and cleaning
plastics |
| PLASTIC
FAQS |
Answers to lots of questions about
plastics |
| TURNING |
Hints on turning plastics |
| CUTTING |
Hints on how to cut plastics,
using circular saws, bandsaws, routing, drilling, milling and punching |
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PAINTING |
Hints on painting plastics |
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POLISHING |
Hints on polishing plastics |
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